BASIC HYDRAULIC TRAINER

DESCRIPTION:

Trainers MZM-6005 Basic Hydraulic Trainer is ideally suited to multi-user activities where their compact design and portability makes them an ideal choice for local and remote training requirements. Although compact for bench top use they are ideally suitable for training two students or more at a time that can be easily accommodated around the circuit construction panel.

Hydraulics Trainer Level 1

The trainer is suited to the introduction of hydraulic components and circuits covering the range of exercises available with the level one components set.

PART INCLUDING

1. Hydraulic Pressure Gauge (3 units / set)

• Inline connection; Glycerin filled type.
• Include self-closing quick connector
• Nominal size 63 mm, steel casing.
• Range of Indication: 0 ~ 100 bar
• Operating pressure static: 3/4 of full scale value
• Operating pressure dynamic: 2/3 of full scale value
• Standard: comply to EN 837-1

2. Flow Control Valve (Throttle Valve) : (1 unit / set)

• Inline connection
• Adjustable by Rotary Knob, with status setting indicator
• Include self-closing quick connector
• Operating pressure 0 ~ 60 bar
• Maximum pressure: approx.. 100 bar
• Nominal flow rate:  approx.. 12 l/min Max.

 

 3. One-way Flow Control Valve (Throttle Check Valve) : (1 unit / set)

• Inline connection
• Adjustable by Rotary Knob, with status setting indicator
• Include self-closing quick connector
• Operating pressure 0.4 ~ 60 bar
• Maximum pressure: approx.. 100 bar
• Nominal flow rate: approx.. 12 l/min Max

 

3.   Manual Shut-off Valve (1 unit / set)

• In-line type, manually actuated, Swiveling, 90o variably
• Include self-closing quick connector
• Operating pressure: 60 bar
• Maximum pressure: 100 bar
• Maximum flow rate: 12 l/min

 

4.   Non-Return Valve, Cracking Pressure 1 bar (1 unit / set)

• In-line connection, Unidirectional
• Include self-closing quick connector
• Operating pressure: 60 bar
• Maximum pressure: approx.. 100 bar
• Maximum flow rate: approx.. 12 l/min
• Cracking pressure : approx.. 1 bar

 

5.   Non-Return Valve, Cracking Pressure 6 bar (1 unit / set)

• In-line connection, Unidirectional
• Include self-closing quick connector
• Operating pressure: 60 bar
• Maximum pressure: approx.. 100 bar
• Maximum flow rate: approx.. 12 l/min
• Cracking pressure : approx.. 6 bar

 

6.  T-Distributor (4 units / set)

• Inline connection; Aluminum block
• 2 nos. of Safety flat face nipples
• 1 no. of Safety flat face Coupler
• Operating pressure : approx..  60 bar
• Maximum pressure: approx.. 100 bar
• Maximum flow rate: approx.. 12 l/min

 

7. Pressure Relief Valve (1 unit / set)

• Modular type, dual function
• Pressure adjustment by means of rotary knob
• Equip with tandem quick locking device for mounting to assembly profile board
• Valve mounted on NG6 or CETOP 3 standard manifold
• Include self-closing quick connector
• Operating pressure: 60 bar
• Maximum pressure: approx..  100 bar

 

8. Pressure Reducing Valve (1 unit / set)

• Modular type
• Pressure adjustment by means of rotary knob
• Equip with tandem quick locking device for mounting to assembly profile board
• Valve mounted on NG6 or CETOP 3 standard manifold
• Include self-closing quick connector
• Operating pressure: 60 bar
• Maximum pressure: approx.. 100 bar
• Maximum flow rate: approx.. 12 l/min

 

9. 2-way Flow Control Valve (1 unit / set)

• Modular type
• Flow level adjustment by means of rotary knob
• Equip with tandem quick locking device for mounting to assembly profile board
• Valve mounted on NG6 or CETOP 3 standard manifold
• Include self-closing quick connector
• Operating pressure: 60 bar
• Maximum pressure: approx.. 100 bar
• Maximum flow rate: approx.. 12 l/min

 

10. Pilot Operated Check Valve (Non-return valve; delockable) (1 unit / set)

• Modular type
• Equip with tandem quick locking device for mounting to assembly profile board
• Valve mounted on NG6 or CETOP 3 standard manifold
• Include self-closing quick connector
• Operating pressure: 60 bar
• Maximum pressure: approx.. 100 bar
• Maximum flowrate: approx.. 12 l/min

 

11. Hydraulic Cylinder (1 unit / set)

• Single-acting or double-acting function linear actuator,
• Diameter: 25 mm
• Stroke: 200 mm
• Piston rod: 12 mm
• Equip with manual turning knob locking device for quick mounting to assembly profile board at vertical or horizontal position.
• Include self-closing quick connector
• Operating pressure: approx..  60 bar
• Maximum pressure: approx..  100 bar

 

12. Hydraulic Motor  (1 unit / set)

• Approx.. 8.2 cm3/rev displacement
• Side port with approx.. 16 mm cylindrical shaft
• Approx.. 2000 rpm. Max. output 1.8-2.0 kW
• Approx.. 16 l/min oil flow max. bi-directional rotation
• Equip with quick locking device for mounting to assembly board
• Include self-closing quick connector
• Operating pressure: 60 bar
• Maximum pressure: 100 bar

 

13. 4/2-way Directional Control Valve, Hand Lever Operated, Spring Return Type   (1 unit / set)

• Manual operated, Nominal size 6 or CETOP 3 Industrial Model
• Equip with quick locking device for mounting to assembly profile board
• Valve mounted on NG6 or CETOP 3 standard manifold
• Include self-closing quick connector
• Operating pressure: approx..  60 bar
• Maximum pressure: approx..  100 bar
• Maximum flow rate: approx.. 12 l/min

 

14. 4/3-way Directional Control Valve, Hand Lever Operated with detent, spring center with mid-position recirculating  (1 unit / set)

• Manual operated, Nominal size 6 or CETOP 3 Industrial Model
• Equip with tandem quick locking device for mounting to assembly profile board
• Valve mounted on NG6 or CETOP 3 standard manifold
• Include self-closing quick connector
• Operating pressure: approx..  60 bar
• Maximum pressure: approx..  100 bar
• Maximum flow rate: approx.. 12 l/min

 

15.  Variable Annular Orifice Flow meter  (1 unit / set)

• In-line connection, with compression spring recovery
• Include self-closing quick connector
• Stainless steel sharp-edged orifice
• Weather-tight external construction
• Operating pressure: approx.. 60 bar
• Maximum pressure: approx.. 100 bar
• Measuring range: approx.. 2 ~ 18 l/min
• Transfer magnet

 

Accessories Set for Hydraulic Training System 

The set comprises following components:-

a) Hydraulic Power Unit  (1 unit / set)

The hydraulic power unit is to supply the pressurized fluid to the hydraulic circuit. This unit should be quiet and easy to mobilize, can be installed horizontally or vertically. The unit contains pressure relief unit with external turning knob type, pressure indicator, distribution block, pump unit, suction filter, breather cap, oil reservoir tank, electric motor with incoming supply connection etc.  Following is a detail specification:-

• Electric Motor: AC current, single-phase
• Power rating: 0.75 kW – 1kW
• Rated current: 2.1 A-3 A
• Voltage: 230 V AC
• Frequency: 50 Hz
• Revolution: approx.. 1360 rpm
• Tank Capacity: 5 Litter
• Pump capacity: approx.. 3.1 l/min
• Flow control valve: approx.. 6.0 l/min
• Complete with quick Connector and mounting kits.

 

b) Hydraulic Oil, 18 liters  (1 unit / set)

• Hydraulic oil, with approx.. 22 cSt viscosity at 20oC

 

c) Hydraulic Hose Holder (1 unit/set)

• Able to mount with quick release coupler.
• Holder bracket attached to Aluminum lockable Mobile Stand
• Max. 24 holding slots

 

d) Hydraulic Hose, 600 mm length (8 units/set)

• Hydraulic hoses with safety quick release coupler at both end-point.
• Synthetic Rubber within burst pressure >250 bar
• Operating pressure: 60 bar

 

e) Hydraulic Hose, 1,200 mm length (4 units/set)

• Hydraulic hoses with safety quick release coupler at both end-point.
• Synthetic Rubber within burst pressure >250 bar
• Operating pressure: 60 bar

 

f) Hydraulic Hose, 1,500 mm length (2 units/set)

• Hydraulic hoses with safety quick release coupler at both end-point.
• Synthetic Rubber within burst pressure >250 bar
• Operating pressure: 60 bar

 

g) Hydraulic Distributor Unit – P Line (1 unit/set)

• 5-way with quick release nipple and pressure indicator
• T-slot nut locking device for mounting to assembly profile board.
• Operating pressure: 60 bar
• Maximum pressure: 100 bar

 

h) Hydraulic Distributor Unit – T Line (1 unit/set)\

• 5-way with quick release nipple
• T-slot nut locking device for mounting to assembly profile board.
• Operating pressure: 60 bar
• Maximum pressure: 100 bar

 

i) Hydraulic Pressure Relief Decompression Unit (1 unit/set)

• Manual operation
• Use for hydraulic pressure relief
• Suitable for NG4 flat face couplers

 

Training Media Set for Hydraulic Training System (1 unit / set)

1. Workbook, Hydraulic Technology; Fundamental Level; English  (1 copy / set)
2. Section A : Introduction
3. Section B : Exercises
4. Section C : Data Sheets