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  • CONVEYOR SYSTEM TRAINER

CONVEYOR SYSTEM TRAINER

CONVEYOR SYSTEM TRAINER
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CONVEYOR SYSTEM TRAINER
Product Code: MZM - 2010
Availability: In Stock
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Description

Description:

The Conveyor System Trainer is an ideal training system to those who are in charge of automating high volume production lines. The system offers most realistic environment possible to maximize educational efficiency. Pneumatic valves and cylinders, and a PLC are the main components of the simulated environment. The system is based on a belt type conveyor with sensors placed at various locations to detect the size of the object on the belt. When the PLC functions are properly utilized, the obtained information can be processed to generate desired control functions such as determining pass or fail, or separating good parts from bad parts. Time control or parts count can be programmed when a preset counter or a timer is utilized.

The complexity of this system allows further study of PLCs in process Control systems. Students are required to consider in more detail the structure of complete control systems. Complex control scenarios can be developed using combinations of timers and counters with master and zone control functions.

 

CONVEYOR TRAINER FEATURES:

  • Actual conveyor simulation.
  • Part selection by logical detection.
  • Introduction of pneumatics.
  • Realistic simulation of an automated factory
  • Object Detection.
  • Performing measurement on locating hole positioning
  • Easy relocation of sensors, cylinders or the entire system
  • 5-Sensor & 4-Air Cylinder Controls with 4-Solenoid Valve
  • Sensors detect the physical dimensions of an object placed on the Induction and Opto-electronic sensors.
  • Can be interfaced with all PLC types.
  • Comprehensive courseware manual.
  • Introduction of motion control
  • Count and Timer Control.
  • Diverse decision making processes.
  • Manipulating component.

 

COMPONENT SPECIFICATION:

The system consists of the following standard items

1.  PLC MAIN UNIT

DESCRIPTION

UNITS

1. DC Relay

6

2. Indicators

10

3. Switch

2

 

2.  CONVEYOR UNIT

DESCRIPTION

UNITS

     CPU with 240VAC power supply

1

    24VDC input

24

Relay contact outputs

16

2K EEPROM memory

1

Programming Console

1

      Full programming features back lit, two     line LCD display

1

Keypad

1

Hand-held programmer (optional)

1

Connector adapter

1

 

3.  SEQUENCE SWITCH & INDICATOR UNIT

ITEMS

DESCRIPTION

Conveyor Type

Belt MZ First Motion

Belt Size

1000(L) x 150 (W)mm

Base Size

1500(L) x 750(W)mm x 19mm ThK

Conveyor Speed

Auto : 20mm/s to 10mm/z (in 3 steps)

Manual : 15mm/s to 40mm (Continually Variable) MZ First Motion Technologies

Object selection & sorting

Pneumatic Cylinder with pneumatic Valve Double Acting with 2-Position Sensor 10 ø – 60 (3øa)10ø-20 (1øa)

Object Detecting

Photo Sensor : 3øa

Proximity Sensor : 2øa
Micro Switch : 1øa

Object Transfer System

Rejecting : 1 position

Sorting : 1 position

Interval : 1 position

Conveyor Motor

RPM : 18 (approx.,) with Speed Reduction Gear

Input Power : AC 220V, 0.17A (Approx.) MZ First Motion – MKA4

Preset

Counter 0000 to 9999 (4 digits)

Preset Timer

0.1 sec to 100 hours

Output Terminal for PLC input

12 Points (Exception Common Terminal)

Input Terminal for PLC output

12 Points (Exception Common Terminal)

Control Modes

Manual & Auto (by PLC)

DC Output (for Solenoid valve & Sensor)

24V, 2A

Operation Conditions

0 to 45C, 85% or Less (R.H)

Input Power

AC 220V,50/60Hz 1-Phasse (or AC 110V,50/60Hz 1-Phase by Order)

Pneumatic Pressure input

1.5kg f/s2 (Approx.)

 

OPTIONAL UPGRADE:

  • Computer Aided Instruction (CAI) program
  • To record and manage the student’s progress

 

CONVEYOR Simulation Software

  • To improve learning efficiency
  • An introduction to software simulation

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